The Federal Pacific Electric (FPE) fuse box, once a common sight in American homes, has become a topic of concern among homeowners and electrical professionals alike. This article delves into the history, design, safety concerns, and replacement options of the Federal Pacific fuse box.
Understanding Federal Pacific Fuse Boxes
Federal Pacific Electric, now a part of Emerson Electric, was a prominent manufacturer of electrical equipment in the mid-20th century. FPE fuse boxes, also known as panelboards, were installed in millions of homes between the 1950s and 1980s. These boxes were designed to house fuses that protect electrical circuits from overloading.
Design and Components
The FPE fuse box typically consists of a metal enclosure, a set of fuses, and a main switch. The fuses, usually numbered from 1 to 40, are arranged in a rectangular grid. Each fuse corresponds to a specific circuit in the home, such as lighting, appliances, or outlets. The main switch controls the power to the entire box.

Safety Concerns and Recall
Despite their widespread use, FPE fuse boxes have been the subject of safety concerns and a recall. In 1982, the U.S. Consumer Product Safety Commission (CPSC) received reports of fires and electrical shocks linked to FPE panels. After an investigation, the CPSC concluded that certain FPE panels and fuses could fail to protect against electrical overloads, posing a fire hazard.
The CPSC's report focused on two types of FPE panels: the Stab-Lok and the Federal Pacific. The Stab-Lok panels, introduced in the 1960s, were found to have a high failure rate. The CPSC estimated that these panels could fail to trip in as many as one in four instances of an overload, increasing the risk of fire.
Recalled Models
The recalled FPE models include:

- Federal Pacific: 60, 100, 200, and 400 amps
- Stab-Lok: 60 and 100 amps
If you have an FPE fuse box in your home, it's crucial to have it inspected by a licensed electrician. They can determine if your panel is one of the recalled models and advise you on the necessary course of action.
Replacing a Federal Pacific Fuse Box
If your FPE fuse box is found to be unsafe, it should be replaced as soon as possible. Replacing a fuse box is a complex task that involves working with live electrical wires. It should only be done by a qualified electrician.
Upgrading to a Circuit Breaker Panel
When replacing an FPE fuse box, most electricians recommend upgrading to a circuit breaker panel. Circuit breakers offer several advantages over fuses. They can be reset if they trip, unlike fuses that need to be replaced. They also provide better protection against electrical overloads and short circuits.
During the upgrade, your electrician will replace the fuse box with a new circuit breaker panel. They will also update the wiring to meet current electrical codes. This process involves careful planning and execution to ensure the safety and reliability of your home's electrical system.
Cost of Replacement
The cost of replacing a Federal Pacific fuse box varies depending on several factors, including the size of the panel, the extent of the electrical work needed, and your location. On average, homeowners can expect to pay between $800 and $2,000 for the replacement. This cost includes the panel, materials, and labor.
Preventative Maintenance
Even if your FPE fuse box is not one of the recalled models, it's essential to maintain it properly. Regular inspections can help prevent electrical fires and ensure the safety of your home. Here are some preventative maintenance tips:
- Never overload circuits by plugging too many devices into a single outlet.
- Replace any damaged or frayed cords immediately.
- Keep the area around the fuse box clear of debris and flammable materials.
- Schedule regular electrical inspections with a licensed electrician.
By following these tips and staying vigilant about the condition of your electrical system, you can help prevent electrical fires and ensure the safety of your home.