Rehandling an axe is a rewarding task that can extend the life of your tool and provide a sense of accomplishment. Whether you're a seasoned woodsman or a beginner looking to improve your axe's performance, this guide will walk you through the process of rehandling an axe step by step.
Understanding the Axe Anatomy
Before we dive into the rehandling process, it's essential to understand the basic anatomy of an axe. An axe consists of two primary parts: the head and the handle (also known as the helve). The head is the cutting part of the axe, while the handle is the part you grip to control the axe.
Gather Your Tools and Materials
To rehandle an axe, you'll need a few tools and materials. Here's a list to help you gather everything you need:

- New axe handle (ensure it's made of suitable wood like hickory, ash, or oak)
- Hammer
- Chisel
- Saw (hand saw or miter saw)
- Sandpaper (medium and fine grit)
- Wood glue
- Clamps
- Drill and drill bit (if your axe head has a hole for a wedge)
- Wedge (if your axe head doesn't have a hole for a wedge)
Removing the Old Handle
Start by removing the old handle. If the handle is still intact, you can use a hammer and chisel to carefully tap it out. If the handle is broken, you may need to use a saw to cut it into smaller pieces that can be removed more easily.
Removing the Axe Head
Once the old handle is removed, you'll need to remove the axe head. If your axe head has a hole for a wedge, you can use a drill to enlarge the hole if necessary. Then, insert a wedge into the hole and tap it gently with a hammer to loosen the axe head. If your axe head doesn't have a hole for a wedge, you can use a chisel to create a small notch in the axe head and then use a hammer to tap the axe head off the handle.
Preparing the New Handle
Before attaching the new handle, you'll need to prepare it. Start by cutting the new handle to the desired length. A good rule of thumb is to make the handle about 4 to 5 inches longer than the length of your arm. Next, use sandpaper to smooth any rough edges and create a comfortable grip.

Creating the Eye
If your axe head doesn't have a hole for a wedge, you'll need to create an "eye" in the new handle. This can be done using a drill or a chisel. The eye should be slightly larger than the tang of the axe head to allow for a tight fit.
Attaching the New Handle
Now that you have your new handle prepared, it's time to attach it to the axe head. Start by applying wood glue to the tang of the axe head and the inside of the eye (if applicable). Then, insert the tang into the eye and align the axe head with the handle. Use clamps to hold the axe head in place while the glue dries.
Securing the Axe Head
Once the glue has dried, you'll need to secure the axe head to the handle. If your axe head has a hole for a wedge, insert a wedge into the hole and tap it gently with a hammer. If your axe head doesn't have a hole for a wedge, you can use a hammer and chisel to create a small notch in the axe head and then use a wedge to secure it in place.
Finishing Touches
With the axe head securely attached to the new handle, you can now make any final adjustments to the handle. Use sandpaper to smooth any rough edges and create a comfortable grip. You can also apply a finish to the handle to protect it from the elements and make it easier to maintain.
Rehandling an axe is a skill that takes practice to master, but with patience and the right tools, anyone can do it. By following this guide, you'll be well on your way to extending the life of your axe and improving its performance. Happy chopping!