Sheriff Callie DIY Costume: Easy & Fun for Kids

Kayla Jul 09, 2026

Looking for a fun and creative DIY project that's perfect for Halloween or cosplay? Why not try making your own Sheriff Callie costume from the popular Disney Junior show? This guide will help you create a unique and impressive costume that's sure to impress, all while keeping your budget in check.

Sheriff Callie Costume – Kids Halloween 2026 Guide
Sheriff Callie Costume – Kids Halloween 2026 Guide

Before we dive into the details, let's talk about why a Sheriff Callie costume is an excellent choice. Not only is she a beloved character, but her outfit is also iconic and easy to recognize. Plus, it's a great opportunity to channel your inner law enforcer and have some cowboy-themed fun!

Disney's Sheriff Callie Cowgirl Hat Tutorial | Costume DIY
Disney's Sheriff Callie Cowgirl Hat Tutorial | Costume DIY

Gathering Your Materials

To create your Sheriff Callie costume, you'll need a few key materials. Don't worry; most of these items can be found at your local craft store or online. Here's a list to get you started:

a pink cowboy hat and boots are sitting on the porch next to a cowgirl's vest
a pink cowboy hat and boots are sitting on the porch next to a cowgirl's vest
  • Brown felt or fabric for the vest and hat
  • Yellow felt or fabric for the star badge
  • Black felt or fabric for the gun holster and belt
  • White felt or fabric for the shirt
  • Red felt or fabric for the bandana
  • Brown leather or faux leather for the belt and holster
  • Scissors, glue, and a sewing machine (optional)
  • Safety pins or fabric glue for attaching the star badge

Creating the Vest

Easy DIY Sheriff Callie Costume
Easy DIY Sheriff Callie Costume

The vest is one of the most recognizable parts of Sheriff Callie's outfit. To make yours, cut out two identical vest shapes from the brown felt or fabric. You can use a vest pattern or create your own by tracing a vest you already own. Once you have your shapes, sew them together, leaving an opening for your head and arms. Add a few buttons or use Velcro to secure the vest.

For an extra touch, you can add a pocket to the vest using the same brown felt or fabric. Cut out two pocket shapes, sew them together, and attach them to the front of the vest.

Making the Hat

DIY Sheriff Callie Costume
DIY Sheriff Callie Costume

Sheriff Callie's hat is another iconic part of her look. To create your own, start with a plain brown cowboy hat. You can find these at craft stores or online. If you can't find a brown one, you can always paint a plain hat to match. Once you have your hat, use brown felt or fabric to create a band that wraps around the base of the hat. Glue or sew the band in place.

Next, cut out a star shape from the yellow felt or fabric. Attach the star to the front of the hat using safety pins or fabric glue. Finally, add a small brown leather or faux leather strap to the back of the hat to secure it to your head.

Assembling the Rest of the Outfit

a collage of photos showing different costumes for children
a collage of photos showing different costumes for children

Now that you have the vest and hat taken care of, it's time to focus on the rest of Sheriff Callie's costume. Start by cutting out a shirt shape from the white felt or fabric. This can be as simple or as detailed as you like, but make sure it's big enough to fit over your vest. Sew the shirt together and add a collar if desired.

Creating the Gun Holster and Belt

DIY Sheriff Callie Horse
DIY Sheriff Callie Horse
a cartoon cat with different parts labeled on it's face and body, including the name
a cartoon cat with different parts labeled on it's face and body, including the name
Diy Sheriff Costume, Sheriff Callies Wild West Clementine, Girl Sheriff Costume, Sheriff Callie Costume For Kids, Sheriff Callie Guitar, Sheriff Labrador Costume, Cowgirl Callie, Sheriff Callies Wild West Halloween, Sheriff Callie Halloween Costume
Diy Sheriff Costume, Sheriff Callies Wild West Clementine, Girl Sheriff Costume, Sheriff Callie Costume For Kids, Sheriff Callie Guitar, Sheriff Labrador Costume, Cowgirl Callie, Sheriff Callies Wild West Halloween, Sheriff Callie Halloween Costume
Sheriff Callie's Wild West Birthday Party • Holly Grace
Sheriff Callie's Wild West Birthday Party • Holly Grace
a young boy sitting on top of a blue horse shaped cardboard box next to a woman
a young boy sitting on top of a blue horse shaped cardboard box next to a woman
Sheriff Callie Costume
Sheriff Callie Costume
DIY Sheriff Callie Horse
DIY Sheriff Callie Horse
26 of the Most Beautiful DIY Halloween Costumes You've Ever Seen
26 of the Most Beautiful DIY Halloween Costumes You've Ever Seen
two yellow felt stars with the words diy sheriff badge and belt buckle
two yellow felt stars with the words diy sheriff badge and belt buckle
there is a cartoon character wearing pink boots and holding a handbag with other items on it
there is a cartoon character wearing pink boots and holding a handbag with other items on it
DIY Sheriff Callie Costume
DIY Sheriff Callie Costume
a pink and brown vest with a gold star on the front, two pieces of felt are laying next to each other
a pink and brown vest with a gold star on the front, two pieces of felt are laying next to each other
DIY Sheriff Callie Costume
DIY Sheriff Callie Costume
Sheriff Callie tutu dress costume complete by AngelinaRoseInspired Sheriff Callie Halloween Costume, Girl Sheriff Costume, Sheriff Callie Costume For Kids, Cowgirl Callie, Cowgirl Tutu Costume, Child Cowgirl Costume, Toy Story Girl Cowgirl, Sheriff Callie Costume, Sheriff Callie Hat
Sheriff Callie tutu dress costume complete by AngelinaRoseInspired Sheriff Callie Halloween Costume, Girl Sheriff Costume, Sheriff Callie Costume For Kids, Cowgirl Callie, Cowgirl Tutu Costume, Child Cowgirl Costume, Toy Story Girl Cowgirl, Sheriff Callie Costume, Sheriff Callie Hat
two pictures one with a cat costume and the other with a cowgirl's outfit
two pictures one with a cat costume and the other with a cowgirl's outfit
The Best Easy DIY Book Character Costumes for Kids
The Best Easy DIY Book Character Costumes for Kids
Easy DIY Sheriff Callie Costume
Easy DIY Sheriff Callie Costume
a person in a costume with a cat on their head and wearing a cowgirl hat
a person in a costume with a cat on their head and wearing a cowgirl hat
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a close up of a star on a brown and pink shirt with white trims
a close up of a star on a brown and pink shirt with white trims

To make Sheriff Callie's gun holster and belt, cut out two identical holster shapes from the black felt or fabric. Sew them together and attach a small loop of brown leather or faux leather to the back to hold the holster in place. Next, cut out a belt shape from the same material and attach the holster to one side.

For a more realistic look, you can add a toy gun to the holster. You can find these at toy stores or online. If you're feeling crafty, you can even make your own using cardboard or foam.

Finishing Touches

Finally, no Sheriff Callie costume would be complete without a red bandana. Cut out a bandana shape from the red felt or fabric and tie it around your neck. You can also add a small toy badge to the bandana for an extra touch.

Once you have all the pieces of your costume together, it's time to put it on and strike a pose. Don't forget to practice your best law enforcement stance and say "Yeehaw!"

Creating a Sheriff Callie costume is a fun and rewarding DIY project that's perfect for Halloween or cosplay. With a little creativity and some basic crafting skills, you'll have a unique and impressive costume that's sure to turn heads. So grab your materials and get started – the wild west awaits!