DIY Yamaha RS Viking Cargo Box: Ultimate Storage Solution

Are you a proud owner of a Yamaha Viking side-by-side vehicle, seeking to enhance its cargo-carrying capabilities? Look no further than the DIY Yamaha Viking cargo box! This ingenious addition not only increases your Viking's load capacity but also organizers your gear. Let's delve into the world of homemade Viking cargo boxes and explore how you can create one for your beloved ride.

an atv is parked in the grass near some camping equipment
an atv is parked in the grass near some camping equipment

Before we dive into the DIY aspect, let's first understand why a cargo box is a fantastic investment for your Yamaha Viking. This rugged, versatile vehicle is an excellent companion for hunting, farming, or adventurous trail rides. However, its standard storage might not always suffice. This is where a cargo box comes into play, providing ample space for your tools, supplies, or game while keeping them secure and easily accessible.

a red motorcycle is loaded with tools and other items in a wooden box on the floor
a red motorcycle is loaded with tools and other items in a wooden box on the floor

Materials and Tools Needed

Before you start your DIY cargo box project, ensure you have the following materials and tools ready:

Off-road Truck With Tire Carrier, Utv Rear Cargo Rack, Utv Sxs Truck Rack, Utv Pickup Rack, Utv Truck Rack, Sxs Bed Rack, Rear-mounted Spare Tire Rack, Utv Truck Bed Rack, Off-road Vehicle With Storage Rack
Off-road Truck With Tire Carrier, Utv Rear Cargo Rack, Utv Sxs Truck Rack, Utv Pickup Rack, Utv Truck Rack, Sxs Bed Rack, Rear-mounted Spare Tire Rack, Utv Truck Bed Rack, Off-road Vehicle With Storage Rack
  • Plastic storage bin (size depends on your desired capacity)
  • 2x4 or 2x6 wooden planks (length depends on your Viking's bed dimensions)
  • Carriage bolts (4-6 inches, depending on the plank thickness)
  • Nuts and washers
  • Drill and drill bits
  • Jigsaw or handsaw
  • Screws (1-1.5 inches)
  • Screwdriver or drill with screwdriver bit
  • Sandpaper (120-150 grit)
  • Wood glue
  • Hacksaw or metal cutting blade
  • Optional: Paint and painting supplies (if you want to customize the look)

Building the Cargo Box Base

Make - Build a Toolbox for a Four Wheeler ATV
Make - Build a Toolbox for a Four Wheeler ATV

Begin by measuring the dimensions of your Yamaha Viking's bed, then subtract a small tolerance for spacing. This will be the size of your cargo box base.

Using your jigsaw or handsaw, cut the wooden planks according to the measured dimensions. Ensure that the planks' thickness will allow for the metal aiut residue when the box is in its final position.

Assembly and Attachment

a red scooter with a wooden crate on it's back in a garage
a red scooter with a wooden crate on it's back in a garage

Apply wood glue along the edges of the planks and create a rectangular base. Use clamps to hold the pieces together until the glue dries. Once set, use screws to reinforce the joints. Sand the base lightly to ensure no sharp edges or splinters.

Next, drill holes in the base, aligning with the metal'aide residue on your Viking's bed. Use a hacksaw or metal cutting blade to cut any excess metal hil, creating a snug fit for your bolts. Attach the base to the Viking's bed using the bolts, nuts, and washers.

Installing the Cargo Box

the inside of a vehicle with steering wheel and dash bars on it's dashboard
the inside of a vehicle with steering wheel and dash bars on it's dashboard

With the base securely attached, it's time to install the plastic storage bin that will serve as the cargo box.

Measure and cut holes into the bin's bottom, aligning with the bolts on your base. Drop the bin onto the base, ensuring the bolts poke through the holes. Secure the bin to the base using nuts and washers. Tighten them using a wrench until the bin is firmly attached but not overly tightened.

OWL MONSTER BOX [XL CARGO BOX]
OWL MONSTER BOX [XL CARGO BOX]
an orange and black motorcycle with its cargo compartment open
an orange and black motorcycle with its cargo compartment open
a motorcycle is in a small wooden box
a motorcycle is in a small wooden box
the back end of a motorcycle parked in a garage
the back end of a motorcycle parked in a garage
a red and silver box sitting on top of a wooden floor
a red and silver box sitting on top of a wooden floor
two metal boxes sitting on top of a brick walkway next to a green planter
two metal boxes sitting on top of a brick walkway next to a green planter
a motorcycle parked in front of a house with a cooler on it's back
a motorcycle parked in front of a house with a cooler on it's back
a motorcycle with its luggage on the back
a motorcycle with its luggage on the back
Yamaha Rhino Cab Enclosures : Soft & Hard UTV Cab Enclosures
Yamaha Rhino Cab Enclosures : Soft & Hard UTV Cab Enclosures

Customization

If you'd like to personalize your DIY cargo box, now's the time! Lightly sand the bin, then prime and paint it, allowing ample drying time between coats. You can also apply a weather-resistant sealant to protect your cargo box from the elements.

Once painted and sealed, reattach the bin to the base, and you're all set! Your new DIY Yamaha Viking cargo box is now ready to hit the trails or tackle any task you throw its way.

Safety and Maintenance

To ensure the longevity and functionality of your homemade cargo box, maintain it regularly. Keep the box clean, checking for any signs of wear or damage. Tighten bolts as needed, and reapply weatherproofing as necessary.

Always be mindful of the weight you're carrying. Distribute heavy items evenly and within the box's capacity to prevent stress on your Viking's cargo box and suspension.

Now that you've created a custom cargo box for your Yamaha Viking, it's time to put it to good use. Embrace the added convenience and organization it brings to your adventures, and safely explore the great outdoors with your trusty Viking.

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