DIY Table Saw Jointer Sled: Build a Straight Edge Solution
17.12.2018 ... UPDATE TO THE OVERHANG QUESTIONS - https://youtu.be/otnHklOdwtk Start square, end square right? Well this sled will allow you to create one ......
Mastering Precision: The DIY Table Saw Jointer Sled
Embarking on a woodworking project often requires precise cuts and smooth surfaces. While a table saw and jointer are essential tools, combining their functionalities with a DIY table saw jointer sled can significantly enhance your woodworking experience. This comprehensive guide will walk you through the process of creating and using this versatile jig, ensuring accurate and efficient cuts every time.
Understanding the Table Saw Jointer Sled
A table saw jointer sled is a jig designed to fit on your table saw, transforming it into a makeshift jointer. This allows you to edge joint boards, creating smooth, flat surfaces, and face joint them, ensuring consistent thickness. By building your own sled, you can save money and customize it to suit your specific needs.
Materials and Tools Needed
- Plywood (1/2" or 3/4" thick)
- Melamine or MDF (optional, for friction reduction)
- Circular saw or jigsaw
- Drill and driver bits
- Screws (1-1/4" or 1-1/2")
- Wheels or casters (optional, for mobility)
- Table saw
- Clamps
- Pencil and measuring tape
Building the DIY Table Saw Jointer Sled
Step 1: Design and Cut the Base
Start by designing the base of your sled. The base should be larger than the table saw's throat plate, providing enough support for your stock. Cut the base from your chosen plywood using a circular saw or jigsaw. Ensure the base is flat and smooth to minimize vibrations and maximize stability.
Step 2: Create the Fence
The fence is the critical component that ensures accurate, consistent cuts. Cut a piece of melamine or MDF to create the fence, making it slightly taller than the base. Attach the fence to the base using screws, ensuring it's perpendicular to the base. You can adjust the fence's position to accommodate different blade heights and stock thicknesses.
Step 3: Add Support and Mobility (Optional)
For added stability, you can attach support pieces to the underside of the base. These can be made from scrap plywood and should be positioned to clear the table saw's blade and trunnions. To make your sled more mobile, attach casters to the underside of the base.
Using the Table Saw Jointer Sled
Step 1: Set Up the Table Saw
Install a zero-clearance throat plate on your table saw to prevent tear-out and improve cut quality. Adjust the blade height to match the thickness of your stock, ensuring the blade is slightly below the sled's surface. Set the blade to the desired angle for edging or face jointing.
Step 2: Secure the Sled
Position the sled on the table saw, ensuring the fence is parallel to the blade. Clamp the sled to the table saw's miter gauge slot or the fence, depending on your table saw's design. Tighten the clamps securely to prevent the sled from moving during operation.
Step 3: Make Your Cuts
With the sled securely in place, you can now make your cuts. For edging, position the stock against the fence, with the edge you want to joint facing the blade. For face jointing, position the stock on top of the sled, with the face you want to joint facing the blade. Slowly feed the stock through the blade, using the fence as a guide.
Safety Tips
When using a table saw jointer sled, always prioritize safety:
- Wear appropriate safety gear, including safety glasses and hearing protection.
- Keep your hands behind the blade at all times.
- Never force the stock through the blade; let the blade do the work.
- Regularly inspect and maintain your table saw and sled to ensure they're in good working order.
Conclusion
Building and using a DIY table saw jointer sled is an excellent way to enhance your woodworking capabilities. This versatile jig allows you to create smooth, accurate cuts, saving you time and money in the long run. With proper design, construction, and usage, your table saw jointer sled will serve you well for years to come, helping you tackle even the most demanding woodworking projects with confidence.
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