Cantilever Beam Design: A Comprehensive Example
Cantilever beams are a type of beam that is supported at only one end. They are commonly used in construction, architecture, and engineering due to their ability to span large distances without intermediate support. This article provides a comprehensive example of cantilever beam design, focusing on the calculation of deflections, stresses, and the design of a typical cantilever beam.
Understanding Cantilever Beams
Before diving into the design example, it's crucial to understand the basic principles of cantilever beams. Cantilever beams are subjected to bending moments, shear forces, and deflections. The beam's deflection is typically the most critical design consideration, as it can lead to excessive stress and even failure if not properly accounted for.
Cantilever beams are often designed using the following assumptions:

- The beam is homogeneous and isotropic.
- The beam is loaded only in its own plane.
- The beam is supported only at one end.
- The beam's cross-section is constant along its length.
Cantilever Beam Design Example
Let's consider a cantilever beam with the following properties:
- Length (L) = 5 meters
- Cross-sectional area (A) = 0.01 m2
- Moment of inertia (I) = 10-4 m4
- Modulus of elasticity (E) = 200 GPa
- Uniformly distributed load (w) = 10 kN/m
Calculating Deflection
The deflection (δ) of a cantilever beam under a uniformly distributed load can be calculated using the following formula:
δ = (wL4) / (8EI)

Plugging in the given values:
δ = (10,000 * (5)^4) / (8 * 200,000,000,000 * 10-4) = 0.125 meters
Calculating Bending Stress
The maximum bending stress (σmax) occurs at the fixed end of the cantilever beam and can be calculated using the following formula:

σmax = (wL2) / (12I) * (d/2)
where d is the depth of the beam's cross-section. Assuming d = 0.2 meters:
σmax = (10,000 * (5)^2) / (12 * 10-4) * (0.1) = 208.33 MPa
Designing the Cantilever Beam
To design the cantilever beam, we need to ensure that the maximum bending stress does not exceed the allowable stress (σallow). Assuming an allowable stress of 100 MPa:
σallow = 100 MPa
If the calculated maximum bending stress exceeds the allowable stress, the beam's cross-sectional dimensions must be increased to reduce the stress. In this case, the beam's depth (d) can be increased to meet the allowable stress requirement:
d = (wL2) / (12σallowI) * (L/2) = (10,000 * (5)^2) / (12 * 100,000,000 * 10-4) * (5/2) = 0.25 meters
Table: Cantilever Beam Design Summary
| Property | Value |
|---|---|
| Length (L) | 5 meters |
| Cross-sectional area (A) | 0.01 m2 |
| Moment of inertia (I) | 10-4 m4 |
| Modulus of elasticity (E) | 200 GPa |
| Uniformly distributed load (w) | 10 kN/m |
| Deflection (δ) | 0.125 meters |
| Maximum bending stress (σmax) | 208.33 MPa |
| Allowable stress (σallow) | 100 MPa |
| Beam depth (d) | 0.25 meters |
This example demonstrates the process of designing a cantilever beam, including the calculation of deflections, bending stresses, and the design of the beam's cross-section to meet the allowable stress requirement. By following these steps, engineers can ensure that cantilever beams are designed safely and efficiently for various applications.






















