06.04.2018 ... Ask This Old House general contractor Tom Silva demonstrates the correct way to replace a cracked kitchen floor tile. SUBSCRIBE to This Old ......
Accidents happen, and sometimes, they leave behind broken floor tiles. Don't let a cracked or chipped tile ruin your home's aesthetic. With a bit of patience and the right tools, you can remove and replace a broken floor tile like a pro. Here's a comprehensive, step-by-step guide to help you achieve a flawless result.
Before you start, ensure you have the following tools and materials to make the process smoother and safer:
Start by removing any furniture or debris from the area. Then, use painter's tape to protect the surrounding tiles from damage. This will also help keep the work area clean.

Using a tile nipper, score the broken tile along the grout lines. This will make it easier to remove the tile in smaller pieces.
Carefully pry up the scored pieces using a chisel and hammer. Be gentle to avoid damaging the subfloor or surrounding tiles. If the tile is particularly stubborn, you can use a drill with a masonry bit to create small holes, which will give you more leverage to pry it up.
Once the tile is removed, you'll need to clean the area to prepare for the new tile. Use a chisel and hammer to scrape off any remaining thinset mortar. Be careful not to damage the subfloor.

Vacuum and wipe the area to remove any dust or debris. This will ensure a strong bond between the new tile and the thinset mortar.
Using a trowel, apply a layer of thinset mortar to the subfloor. Spread it evenly, using the notched edge of the trowel to create grooves. Then, use the straight edge to smooth out the mortar.
Press the new tile firmly into the mortar, using spacers to maintain even grout lines. Tap the tile gently with a rubber mallet to ensure a strong bond with the mortar.
Allow the mortar to set according to the manufacturer's instructions, usually around 24 hours.
Once the mortar is set, mix the grout according to the package instructions. Using a rubber float, spread the grout over the tiles, forcing it into the grout lines. Remove any excess grout from the tile surface with a damp sponge.
Allow the grout to set for about 15 minutes, then clean the tile surface with a damp sponge. Let the grout cure for the recommended time (usually 72 hours), then apply a sealant to protect the grout and extend its lifespan.
With the new tile in place and the grout sealed, your floor is ready to withstand daily wear and tear. Don't forget to clean your tools thoroughly and store them properly for future use. Congratulations, you've successfully removed and replaced a broken floor tile!
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