06.04.2018 ... Ask This Old House general contractor Tom Silva demonstrates the correct way to replace a cracked kitchen floor tile. SUBSCRIBE to This Old ......
Discovering a cracked floor tile can be frustrating, but don't let it dampen your spirits. Replacing a cracked tile is a manageable DIY project that can save you money and time. In this comprehensive guide, we'll walk you through the process step by step, ensuring you have all the information you need to tackle this task confidently.
Before you begin, ensure you have the following tools and materials on hand:
Start by clearing the area around the damaged tile. Remove any furniture or debris that could hinder your work. Next, lay down a drop cloth or old towel to protect the surrounding tiles from damage.

Begin by scoring the grout around the cracked tile using a utility knife or grout saw. This will help you remove the tile in one piece. Then, using a flathead screwdriver or pry bar, carefully pry up the tile. If the tile is stubborn, you may need to use a hammer and chisel to break it into smaller pieces. Be cautious not to damage the surrounding tiles.
Once the tile is removed, clean the area thoroughly using a wire brush or scraper to ensure the surface is free of any debris or old adhesive. If necessary, use a chisel to remove any remaining adhesive or mortar from the subfloor.
If the tile you're replacing is not a standard size, you'll need to cut it to fit. Use a tile nipper or wet saw to carefully cut the tile to the desired size. Always wear safety glasses when cutting tiles to protect your eyes from debris.

Mix the thinset mortar according to the manufacturer's instructions. Using a straight-edged trowel, spread a thin layer of mortar onto the subfloor where the new tile will be placed. Then, use a notched trowel to create grooves in the mortar, ensuring better adhesion and allowing for proper grout installation.
Press the replacement tile firmly into the thinset mortar, ensuring it is level with the surrounding tiles. Use spacers if necessary to maintain consistent grout lines. Allow the mortar to set according to the manufacturer's instructions before proceeding to the next step.
Mix the grout according to the manufacturer's instructions, ensuring it has a consistency similar to peanut butter. Using a rubber grout float, spread the grout diagonally across the tiles, forcing it into the grout lines. Work the grout into the lines using a sweeping motion, ensuring they are completely filled.
Allow the grout to set for about 15-20 minutes, then use a damp sponge to wipe away any excess grout from the tile surface. Be careful not to remove the grout from the lines. Allow the grout to set for another 15-20 minutes, then use a clean, damp sponge to remove any remaining haze from the tile surface.
Allow the grout to cure for at least 72 hours before exposing it to moisture or heavy foot traffic. Once the grout is completely cured, your newly replaced tile will be ready to use. Regularly clean and maintain your tile floor to keep it looking its best.
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