06.04.2018 ... Ask This Old House general contractor Tom Silva demonstrates the correct way to replace a cracked kitchen floor tile. SUBSCRIBE to This Old ......
Accidents happen, and sometimes, they leave behind broken floor tiles. Don't let a cracked or chipped tile dampen your spirits. With a bit of patience and the right tools, you can replace it like a pro. This guide will walk you through the process, from gathering your tools to grouting the new tile.
Before you start, ensure you have all the necessary tools and materials. Here's a list to help you prepare:
Clear the area around the broken tile. Remove any furniture or obstacles that might get in your way. Lay down a drop cloth or old newspapers to protect the surrounding floor from any debris or grout.

Start by scoring the grout around the broken tile using a utility knife or a grout saw. This will help you remove the tile in one piece. Then, use a chisel and hammer to carefully tap along the scored lines, breaking the grout and loosening the tile.
Once you've loosened the tile, use the chisel to pry it up. You might need to use a flathead screwdriver to lift it if it's stuck. Be careful not to damage the subfloor. If the tile is too large to remove in one piece, use tile nippers or a wet saw to cut it into smaller pieces.
Remove any remaining bits of tile, grout, or adhesive from the subfloor using a chisel or a scraper. Vacuum the area to ensure it's clean and free of debris. Wipe the area with a damp cloth to remove any dust.

If the replacement tile needs to be cut to fit, use a tile nipper or a wet saw to make the cuts. Always wear safety glasses when cutting tiles. If the tile fits perfectly, you can skip this step.
Using a notched trowel, apply thinset mortar or mastic adhesive to the back of the replacement tile. Spread it evenly, ensuring the entire back of the tile is covered. Then, use the straight-edged trowel to spread a thin layer of adhesive onto the subfloor where the tile will be placed.
Press the tile firmly into place, using a level to ensure it's even with the surrounding tiles. Wipe away any excess adhesive that squeezes out from the sides with a damp sponge.
Allow the adhesive to set according to the manufacturer's instructions. This usually takes 24-48 hours. Once it's set, you can proceed to grouting.
Mix the grout according to the package instructions. Using a grout float, spread the grout over the new tile and the surrounding tiles, forcing it into the grout lines. Work diagonally to ensure the grout lines fill completely.
Allow the grout to set for about 15-30 minutes, then use a damp sponge to wipe away the excess grout from the tile surface. Let it set for another 15-30 minutes, then buff the tile with a clean, damp sponge to haze the grout lines.
Clean your tools thoroughly with water to remove any grout residue. Allow the grout to cure according to the manufacturer's instructions, usually 72 hours before washing the floor or exposing it to moisture.
And there you have it! Your floor is as good as new. With a little patience and these simple steps, you've successfully replaced a broken floor tile. Happy tiling!
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