Running PEX (Cross-Linked Polyethylene) tubing through existing walls can be a challenging task, but with the right approach and tools, it can be done efficiently and effectively. Whether you're a professional plumber or a DIY enthusiast, it's essential to understand the process, tools, and techniques required to successfully run PEX through walls.
Preparation is Key
Before starting the project, it's crucial to assess the wall structure and identify any potential obstacles, such as electrical wiring, plumbing pipes, or insulation. This will help you determine the best approach and tools to use.
Tools and Materials Needed
Here's a list of tools and materials you'll need to run PEX through existing walls:

- PEX tubing
- PEX cutter or tubing cutter
- PEX crimp rings and sleeves
- PEX glue or push-fit connectors
- Drill and bits
- Studs and anchors (if necessary)
- Foam insulation (optional)
It's also a good idea to have a vacuum source, such as a vacuum pump or a compressor, to help remove any debris or dust from the wall cavity.
Drilling Holes for PEX
The first step in running PEX through existing walls is to drill holes for the tubing. Use a drill bit that's specifically designed for PEX tubing, which is typically a 1/2-inch or 3/4-inch bit.
Drill a hole at an angle, about 1 inch from the top or bottom of the wall stud, to avoid hitting any electrical wiring or plumbing pipes. The hole should be about 1 inch deep and slightly larger than the PEX tubing.

Using PEX Bends and Elbows
Once you've drilled the holes, you can use PEX bends and elbows to navigate the tubing through the wall. These fittings are designed to make sharp turns and changes in direction, making it easier to run the PEX tubing through tight spaces.
When using PEX bends and elbows, make sure to follow the manufacturer's instructions and use the correct type of fitting for the specific application.
Pushing PEX Through the Wall
Now that you've drilled the holes and prepared the tools, it's time to push the PEX tubing through the wall. Use a combination of elbow grease and the right tools to push the tubing through the wall.
Start by feeding the PEX tubing through the first hole, then use a push-fit connector or PEX glue to secure the tubing to the wall. Continue pushing the tubing through the wall, using the second hole as a guide.
As you push the tubing through the wall, use a vacuum source to remove any debris or dust that may be present in the wall cavity. This will help prevent any air pockets or blockages in the tubing.
Insulation and Protection
Once the PEX tubing is through the wall, it's essential to insulate and protect it from the elements. Use foam insulation to cover any exposed areas, and secure the insulation with tape or wire.
Make sure to also protect the PEX tubing from any sharp edges or objects that may damage it. Use pipe shields or tape to cover any exposed areas.
Testing the PEX System
Before finishing the project, it's crucial to test the PEX system to ensure it's working properly. Turn on the water supply and check for any leaks or blockages in the tubing.
Use a pressure gauge to test the water pressure and make sure it's within the recommended range. If you're not satisfied with the results, adjust the tubing or fittings as needed.
Finishing Touches
Once the PEX system is working properly, it's time to finish the project. Use a pipe cutter or tubing cutter to trim any excess PEX tubing, and secure any loose ends with PEX crimp rings and sleeves.
Finally, inspect the PEX system to ensure it's properly installed and functioning as expected.
Conclusion
Running PEX through existing walls can be a challenging task, but with the right approach, tools, and techniques, it can be done efficiently and effectively. By following the steps outlined in this article, you'll be able to successfully run PEX through walls and create a reliable plumbing system.
Remember to always follow local building codes and regulations, and consult a professional if you're unsure about any aspect of the process.