Tempstar Flame Sensor Replacement and Troubleshooting Guide

Are you a homeowner confronted with the dreaded " Florescent" light on your Tempstar furnace? The dreaded flame sensor might be at fault, a common culprit behind heating system woes. Let's delve into the world of Tempstar flame sensors, explore their role, symptoms of failure, and steps you can take to resolve the issue.

How to Tell if Flame Sensor Is Bad
How to Tell if Flame Sensor Is Bad

The Tempstar flame sensor is a critical component in your furnace, responsible for detecting the presence of a flame in the burner. It ensures that gas is only released into the combustion chamber when there's a flame, preventing potentially hazardous gas leaks. When it malfunctions, it can cause your furnace to shut down unexpectedly or fail to ignite, leaving you cold and frustrated.

How To Tell If Furnace Flame Sensor Is Bad? (Step-By-Step Guide)
How To Tell If Furnace Flame Sensor Is Bad? (Step-By-Step Guide)

Identifying a Faulty Tempstar Flame Sensor

Before you start troubleshooting, it's crucial to recognize the signs of a faulty flame sensor. The most common symptom is the 'Fl' error code on your Tempstar furnace display, accompanied by the furnace not igniting or cycling on and off frequently.

Flame Sensor Library for Proteus - The Engineering Projects
Flame Sensor Library for Proteus - The Engineering Projects

Other indicators might include:

  • Weak or no heating despite the furnace running
  • Unusual noises coming from the furnace
  • A burning smell from the furnace, even when it's off
Flame Sensor Thoughts - EDN
Flame Sensor Thoughts - EDN

Causes of Tempstar Flame Sensor Failure

Several factors can lead to a faulty flame sensor. The most common include:

  • Accumulation of soot and debris on the sensor
  • Electrical shorts due to moisture or corrosion
  • Mechanical damage from objects in the heater or during maintenance
  • Wear and tear over time
DiversiTech Packard Aluminum/Ceramic Flame Sensor with Ceramic Insulator
DiversiTech Packard Aluminum/Ceramic Flame Sensor with Ceramic Insulator

Troubleshooting the Tempstar Flame Sensor

Before calling a professional, you can perform a simple cleaning procedure to see if that resolves the issue:

  1. Turn off the power to the furnace at the breaker
  2. Remove the access panel on the furnace
  3. Locate the flame sensor rod (usually a thin, metal rod protruding near the burner)
  4. Clean the sensor with steel wool or a wire brush, ensuring it's free from debris and soot
  5. Reassemble the furnace and turn the power back on
IR Flame/Fire Sensor Module
IR Flame/Fire Sensor Module

If cleaning doesn't solve the problem, or if the sensor looks damaged, it's time to call in a professional technician to replace it.

Preventative Maintenance for Tempstar Furnace Sensors

Tempstar 1172827 Flames Sensor
Tempstar 1172827 Flames Sensor
Flame Sensor measurements
Flame Sensor measurements
DiversiTech Packard Aluminum/Ceramic Flame Sensor with Ceramic Insulator
DiversiTech Packard Aluminum/Ceramic Flame Sensor with Ceramic Insulator
Coolant Temp Sensor: The Engine's Temperature Gauge for the ECU
Coolant Temp Sensor: The Engine's Temperature Gauge for the ECU
➀ Sensor de temperatura de aire de entrada- IAT
➀ Sensor de temperatura de aire de entrada- IAT
DiversiTech Packard Aluminum/Ceramic Flame Sensor
DiversiTech Packard Aluminum/Ceramic Flame Sensor
DiversiTech Packard Aluminum/Ceramic Flame Sensor
DiversiTech Packard Aluminum/Ceramic Flame Sensor
Tool - πŸš˜βš™οΈ How to tell if the temperature sensor is failing  The engine coolant temperature (ECT) sensor informs the ECU of the actual coolant temperature. Using this data, the computer adjusts the fuel injection, ignition, and radiator fan operation. When this sensor fails, the engine operates with incorrect parameters, and multiple symptoms appear.  ❄️ Difficult cold start: The ECU doesn't recognize the actual temperature and doesn't correctly adjust the fuel mixture for starting. πŸ”„ Unstable idle when cold: The engine exhibits irregular RPMs while warming up. 🌬️ Radiator fan running all the time: The ECU interprets a high temperature even though the engine is cold. β›½ High fuel consumption: An incorrect reading results in a richer fuel mixture than necessary. πŸ“Š Inaccurate temperature gauge on the dashboard: The needle shows incorrect values ​​or behaves erratically. πŸ”† Check Engine light on: Codes related to out-of-range temperature are registered.  πŸ’‘ Professional tip: Before replacing the temperature sensor, check the connector, wiring, and coolant level. A loose connection can cause the same symptoms as a faulty sensor. | Facebook
Tool - πŸš˜βš™οΈ How to tell if the temperature sensor is failing The engine coolant temperature (ECT) sensor informs the ECU of the actual coolant temperature. Using this data, the computer adjusts the fuel injection, ignition, and radiator fan operation. When this sensor fails, the engine operates with incorrect parameters, and multiple symptoms appear. ❄️ Difficult cold start: The ECU doesn't recognize the actual temperature and doesn't correctly adjust the fuel mixture for starting. πŸ”„ Unstable idle when cold: The engine exhibits irregular RPMs while warming up. 🌬️ Radiator fan running all the time: The ECU interprets a high temperature even though the engine is cold. β›½ High fuel consumption: An incorrect reading results in a richer fuel mixture than necessary. πŸ“Š Inaccurate temperature gauge on the dashboard: The needle shows incorrect values ​​or behaves erratically. πŸ”† Check Engine light on: Codes related to out-of-range temperature are registered. πŸ’‘ Professional tip: Before replacing the temperature sensor, check the connector, wiring, and coolant level. A loose connection can cause the same symptoms as a faulty sensor. | Facebook
4 Pin Flame Sensor Fire Detection Module Infrared Receiver - Redeem Hardware Products, DIY Electronics, and Kits by PCBWay Beans
4 Pin Flame Sensor Fire Detection Module Infrared Receiver - Redeem Hardware Products, DIY Electronics, and Kits by PCBWay Beans
Mercado Libre
Mercado Libre

Regular maintenance can prevent many issues, including flame sensor problems. Here's what you can do:

Annual professional maintenance to clean and inspect the entire furnace, including the flame sensor

Regularly change your furnace filter to ensure proper airflow and prevent dust and debris buildup

When to Call a Professional

While cleaning the flame sensor is a DIY task, replacement should be left to the pros. If you're not comfortable working with electrical components or handling gas appliances, always call a certified HVAC technician.

Regular maintenance and timely repairs can extend the life of your Tempstar furnace and ensure your home remains warm and cozy throughout the cold months. Don't ignore warning signs; take action promptly to avoid costly breakdowns and inconveniences. Stay warm, and keep your furnace running smoothly!